Custom Design & Build

SprintAero Custom
Our team is passionate about it’s products and advancing technology that make real gains for our clients.

SprintAero excels at custom projects of all types that are designed to meet specific requirements.

Our considerable skill-set and experience in problem-solving, design, CAD, engineering and fabrication skills allows us to deliver effective solutions.

We’re a friendly bunch who know our stuff so if you’d like something created for your project then call Phil now to have a chat about it.

Past custom projects

  • Built Experimental and Microlight aircraft
  • Designed and manufactured engine cowlings for a number of experimental aircraft
  • Designed cooling systems for aircooled and watercooled engine installations
  • Designed and manufactured improved engine ducting for a WestField XTR2 race car
  • Designed and built electro/hydraulic adjustable front ride height for roadable trackday cars.
  • Designed and manufactured height and angle adjusters for the engines of the ThunderCat raceboats
  • Designed and from billet new central tillers for the Tohatsu engines in the ThunderCat raceboats
  • Designed and built a modernised and rigid Formula-V, VW powered racecar.
  • Worked with peer reviewed leading edge piston engine design


Current custom projects include

  • Designing a serious mountain bike using a gearbox at its core, “Mass Centralization” being the watchwords for this customer
  • Designing complete engine mounting and cooling packages for Microlights that will be efficient, low drag, reliable and compact.
    Starting with the two most commonly used engines – the Rotax 912 and the Hirth 3701 ranges
  • Designing interesting and safe ride cars for 7.25″ model railways for club use that are resistant to derailing and keeps the customers toes out of trouble.
  • Developing an engine for constant speed and high load applications for an external client.



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Contact us for more information

We would be happy to help you with any questions about our products and services.
Please call Phil on +64 21 720 180